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Eliminate Tire and Wheel Vibration with the GSP9700 Road
Force Measurement
The GSP9700 extends far beyond traditional functions of
a wheel balancer. Wheel balancing is only a small fraction
of its capabilities.
The GSP9700 simulates a "road test" without any extra work.
The unique "road roller" measures uniformity of the wheel
and tire under load, verifying if the assembly is round when
rolling. Computer diagnosis and adjustment insures a "new
car ride feel" never before available except for use by industrial
OE manufacturers paying hundreds of thousands of dollars.
The GSP9700 is a Vibration Control System. It allows the
modern tire service dealer to eliminate virtually every variable
causing vibration in relation to the tire and rim, except
vehicle-related problems.
While driving a vehicle, consider all the wheel-related items that can cause
vibration
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Wheel Imbalance
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Runout of the:
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Rim
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Tire
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Rim and tire as an assembly
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Force Variation of the Tire
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Mounting Error While Balancing
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Issues Related To The Vehicle:
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Bent hubs
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Mounting of the wheel to the vehicle hub off center
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Excessive radial runout of the studs
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Out of balance rotors and drums
Up until now the wheel service industry just balances wheels.
The GSP9700 fills the gap doing 75% more than wheel balancing.
Let's review some of these issues:
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Wheel Balance
- Have you ever heard a customer say he is still receiving
wheel vibration complaints after he has balanced wheels?
Many people do not realize that balancing is only a small
portion of wheel vibration. If the wheel never came in contact
with the road, then balancing would be sufficient. A square
wheel can be balanced, but a square wheel will not give
a smooth ride.
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Runout
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Not usually checked until there is a problem. Bent rims or defective tires
might be found "by an experienced eye," but we all know that most operators
of this type of equipment have little experience or training. Is it the runout
in the rim, tire or a combination? How much is too much? Is it affecting
the ride quality? These questions are tough to answer. Runout is usually
considered after the customer comes back complaining. This diagnostic time
is usually done at the expense of shop labor profits and can be time consuming.
What about the customers who have a problem and don't return going to another
shop looking for an answer?
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Many rim manufacturers measure runout during the assembly of the rim . The
valve stem location is sometimes drilled to the request of the OEM at the
low or high side of runout or a paint dot or stamp is placed at the identified
location.
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Many rims on the market today are also purposely designed so that the pilot
hole is .002-.004" off-center to allow for adjustment capabilities by the
assembly lines when encountering force variation on the tire. It gives the
chance to adjust for tire force variation if runout is induced into the rim.
But up to this point ONLY BY THE OEM!
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Up until now, anyone could measure rim runout at the bead seats with a dial
indicator. The drawbacks? It's too time consuming. The GSP9700 will automatically
measure the inner and outer bead seat and determine the effects on ride quality.
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Force Variation (Tire Uniformity)
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Radial force variation is the amount of change in stiffness of the sidewall
and footprint when a load is placed against the tire. There are specifications
and acceptable limits from tire manufacturers. Up until now, force variation
has been measured only by OEM's in an industrial setting using equipment
in the range of half a million dollars. For example, a tire and rim could
be perfectly round when measured with a dial indicator (free runout) and
the wheel will still vibrate when driven due to excessive force variation.
Many tires on the market today have a "paint dot" or mark on the tire that
indicates either the high side or low side of force variation. Many have
attempted to solve vibration problems by blindly '"ining up the dot" with
the valve stem. The operator assumes the "dot" is the high point of radial
force of the tire and the wheel valve stem hole is the low point of runout
of the rim. Unfortunately this is not always true. Many tires are not marked
and many wheel manufacturers do not use the valve stem as the low point.
Other OEM's use the marks to indicate high points instead of low points!
The GSP9700 eliminates any guesswork. The locations of runout and tire force
are quickly located and measured. The GSP9700 also automatically determines
if they can be used to solve an existing non-balance related vibration, before
any extra work is performed.
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Mounting Error
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The wheel, when balanced, must be mounted on the balancer the same way it came
off the vehicle. All too often the technician improperly mounts the wheel
and the balance is done improperly. The GSP9700 will be inspecting
every wheel to verify it has minimal runout and diagnose the problem
to spot potential gross mounting errors.
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Today's vehicle designs are lighter and more sensitive to road feel. It has
become more critical to be aware of wheel mounting on vehicles to eliminate
vibration during balancing.
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There are two types of rims available on the market today:
The PILOT HOLE CENTRIC wheel is the best design to match the vehicle
for accurate balance and minimal vibration. Removing the lug
nuts (or bolts) identifies a pilot-hole centric wheel and
the wheel is then moved up/down and side/side to see if the
wheel will move around the center of the pilot hole and the
mounting hub on the vehicle. If there is no movement in the wheel
while placed on the hub of the vehicle, then the wheel should
be mounted on the balancer with a cone from the backside.
This imitates the duplicate mounting of the vehicle.
The LUG CENTRIC wheel is a poor design often causing
inaccurate wheel balance and customer vibration complaints.
Unless the issue cannot be avoided....it is best to stay
away from these types of wheels if vibration complaints are
to be minimized. A lug centric wheel is identified by removing
the lug nuts (or lug bolts) and the wheel is then moved up/down
and side/side to see if the wheel will move around the center
of the pilot hole and the mounting hub on the vehicle. If
movement of the wheel while placed on the hub of the vehicle
is apparent, then the wheel should be mounted on the balancer
with a cone from the backside and a FLANGE PLATE to locate
the wheel on the balancer by the lug holes in the wheel. This
imitates the duplicate mounting of the LUG CENTRIC wheel on
the vehicle. Extra mounting care must be taken during the
installation of these wheels on the vehicle to ensure the
lug bolts are tightened equally in a "step-torque" star pattern
to minimize excessive T.I.R. at install.
The GSP9700 will automatically alert the technician when gross mounting error
is detected on the balancer, thus preventing improper balancing from taking
place.
In Conclusion:
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With the GSP9700, virtually all possible complaints due to Wheel Balance,
Tire Runout, Rim Runout, Tire Force Variation, and Mounting Error are all
eliminated before the tire and wheel assembly is placed on the vehicle.
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100% Seamless Quality Control of all wheels going out the door. It takes
no more effort by the operator, no more steps than doing an everyday type
of wheel balance.
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If there is a vibration coming from the vehicle when it is driven after the
wheels are measured on the GSP9700...then the problem IS NOT WHEEL RELATED!
No more wasted diagnostic time. No more swapping of tires. No more falsely
blamed tires sent back to the manufacturer. No more loss of profits tracking
down blind vibration problems that cannot be traced. This is good for the
tire dealer, this is good for the tire manufacturer, this is good for the
consumer. There is no other piece of equipment available doing such a task.
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Now if there is a problem. What can we do to fix it?
- Grinding the tire? Ugh.....Who wants to have their brand
new tire ground away? There are numerous serious problems
associated with this type of technology. Match the heavy
spot of the tire with the light spot of the rim? No. For years, traditional
wheel balancers have offered this form of weight
optimization. The primary benefit here is reducing weight;
however this does not take into consideration force variation.
In some cases, weight optimization can even increase force
variation complaints. The vibration becomes worse. Hunter
Engineering chose a better direction.
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How to eliminate tire and wheel vibration with the GSP9700
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Match the Tire to the Rim
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This can be helpful if the first harmonic of the rim can be indexed to cancel
the force variation of the tire. As stated previously, this is not the same
as the relatively ineffective common practice of most balancers to match
imbalance of the tire to rim to minimize weight.
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R & R A Tire or Rim
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Replace the defective rim or defective tire and also be able to locate and
quantify the problem.
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Record the Value and Reuse the Tire on Another Rim!
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If a rim and tire cannot be matched and the tire is not out of spec the
actual value of the force variation can be written on the sidewall of the
tire and placed back on the shelf. At a given point in time the entire inventory
in that tire size can be "measured." Eventually a "measured" tire can be
hand picked to match a given rim. This would be analogous to picking an
alignment shim to fix the alignment condition and bring the wheel as a "tire
and rim" back into specification.
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The GSP9700 moves vibration solving in wheels to a new level of professionalism.
"Road Force Measurement" against the wheel before the balance has been needed
for years!
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Hunter's GSP9700 Vibration Control System was named a Top 20 Tool in
1998 by MOTOR Magazine.
MOTOR's editorial staff makes the selection from hundreds
of new tools and equipment introduced between July 1, and
June 30, annually. Tools selected can be brand new ideas or
improvements on existing designs.
© Hunter Engineering Company
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